Tuesday, September 18, 2018

A 2007 Proposal to Investigate the Process of Converting Human Waste into Bio-fuels


Utilizing rail passenger human waste in generating bio-fuels
A draft proposal [1]
Som Karamchetty [2]

Summary:
            Over four billion passengers traveling in Indian trains will mean a huge human waste disposal problem for the Indian Railways. Indian Railways and their engineers and consultants are working on modern and hygienic disposal solutions. By transmitting the waste to suitable locations and transforming it into usable manure to raise bio-fuel crops will lead to the production of bio-diesel, which can be used by the Indian Railways. This proposal suggests a technical feasibility and economic viability investigation.

Problem:
            Disposal of human waste generated by passengers traveling on trains in India has been a major problem for a long time. As India is at the threshold of becoming a developing country, Indian Railways will have to give a high priority to address this problem. As passenger traffic increases and as international tourist potential is realized, Indian Railways is addressing this problem.

Background:
            Indian Railways carried 4,833 million passengers per year in 8,520 passenger trains over 63,000 route kilometers. [3] The logistics of disposal of human waste generated by over 13 million train passengers daily can be daunting. It can impact the hygiene and health of passengers, railway staff and personnel, and communities through which the rail tracks pass.

Current Developments:
            The Indian Railways and its R&D personnel are addressing this problem. We understand that there are currently research projects, with the objectives of designing, developing, and installing advanced toilet systems in rail passenger compartments. [4] The new designs will enable easy cleaning, collection, handling, and transportation of the waste in cartridges. In the current plans, the final disposal of the waste is assumed to be by traditional means.

Technical Approach:
            We suggest a novel approach in the disposal method rather than the conventional methods. The suggested approach consists of a) converting the waste into an organic fertilizer, b) using the fertilizer to raise crops, and 3) producing bio-fuels from these crops.
We present a brief description in the following paragraphs. As the trains travel from city to city, the cartridges with the waste are downloaded at every 300 to 500 kilometers. The downloading locations are selected such that there is sufficient barren land available to site a conversion plant. We also look for sparsely populated areas. Here the waste is converted to an organic fertilizer. The technology to convert waste to organic fertilizer is readily available. (See references at the end of this white paper.)
The organic fertilizer is usually considered very clean if completely treated, but is generally not recommended for edible crops. In the western nations, this fertilizer is used to grow lawns and flowers. But in India, lawns are not popular and growing flowers with this fertilizer will not be acceptable on the basis of religious and cultural considerations. Hence we suggest the use of this fertilizer to generate plants that produce bio-fuels. Again, the science and technology to grow plants with manure generated from human waste is well known. The environmental aspects are very important in this project. This is an area where people will say, ‘not in my backyard” for projects of this type. Although everyone contributes to the initial problem, no one will like to be the solution. Some projects in the Western countries have received bad publicity as the treatment of the wastes was not done to completion and with care. This project will have to address such issues for the project to succeed and be acceptable.
The next step is to produce bio-fuels or bio-diesel from these plant materials. This technology is also readily available. The final step is for the Indian Railways to procure the bio-diesel from the plants and either use it in its own system or sell it to other users.

Business Model:
            Indian Railways are in a unique position to facilitate the complete business cycle for this process. As owners of the transportation links, the Railways can collect, handle, transport, and deliver the waste to the fertilizer conversion plants. Indian Railways may install between 200 and 300 conversion plants at locations alongside its tracks. Again, adjacent to each of these plant locations, the Railways can lease to bio-plant farmers its own land or other fallow land after acquiring it. Then, the Railways can set up bio-diesel production plants at these sites and lease them to bio-diesel producers. Finally, Railways can buy the bio-diesel to transport to points of use. The Railways may use the fuel in its locomotives or sell it to other users depending on the market. Initial plants may be owned by the Indian Railways while future plants can be developed using the franchise model. With the Railways being the supplier of the raw material and the buyer of the end product, it will be in a unique position to facilitate the business.
A recent report suggests that the locomotive fleet of the Indian Railways consumes around 200 billion litres of diesel fuel annually. [5] To cut down on the costs, the Railways are looking at bio-diesel blended with petro-diesel as an alternative fuel, according to this report.
            The systems technology and business model developed can be very useful to the Urban development and Rural development organizations in India and abroad.
Feasibility Study:
            It is important to conduct a feasibility study of the technical approach and the viability of the economic aspects of the proposal. A study will include the following tasks along a timeline shown in Figure 1.




Figure 1: Schedule of Tasks for Waste to Bio-Diesel Study and Design

Brief Description of Tasks:
1. Propose Phase I
            After consultations with the Indian Railways and their R&D staffs, a detailed proposal to investigate the feasibility of converting human waste from passenger trains in India into fertilizer for use in raising bio-fuel crops and to process the product into bio-diesel will be developed. This proposal will develop a realistic schedule, deliverables, and budget.

2. Brief Indian Railways PM
            The proposal manager and the team will brief the Indian Railways Program Manager to establish rapport and to define Indian Railways furnished items and services. This meeting will ensure that the Program Managers expectations and any limitations are taken into account by the investigating team. Amendments to the proposal will be made based on this meeting.

3. Design a Conversion Plant
            The investigating team will conduct a literature survey of waste to manure (fertilizer) sciences and technologies, select an appropriate technology for the feasibility investigation, and design a plant for the conversion process. The team will make a preliminary cost estimate and recommend a selected list of candidate firms for building a pilot plant.

4. Design a Bio-Plant Farm
            The team will conduct a literature survey of bio-plant farms to utilize the manure and to raise bio-fuel plants, such as Jathropa, and Pongamia. The team will make a selection of a farm size and crop.

5. Design a Bio-Diesel Plant
            The team will conduct a literature survey of bio-diesel production technology, design a production plant, and recommend a list of selected firms to build and install a bio-diesel plant.

6. Analyze Logistics
            The team will analyze the passenger traffic on the Indian Railways and the transportation or logistics of human waste collection and transport. This study will be conducted in cooperation or partnership with the current designers of the proposed new toilet systems for the Indian Railways.

7. Design site locations
            The team will use the logistics from the above task, and the current land use patterns along the rail corridors, and make a selection of several sites to locate the waste conversion plants and bio-plant farms. The environmental sensitivity of the local areas will be taken into account in the selection study.

8. Conduct economic study
            The team will study the overall economics of the proposed project using the logistics data and information, equipment and operating costs of the conversion plants, bio-farms, and the bio-diesel conversion plants, avoided costs of other disposal methods of human waste, and the revenues from the sale of bio-diesel fuel.

9. Make recommendations to Indian Railways
            Based on the results of the study and analysis, the team will make recommendations to the PM and leadership of Indian Railways. Comments and directions from the leadership will be used in the revisions of the report.

10. Prepare report
            The team will prepare a final report and submit it to PM Indian Railways.

11. Propose Phase II
            Based on the results and recommendations of the Phase I, and guidance from the IR leadership, a Phase II proposal to run a pilot plant will be developed and submitted.

12. Set up a pilot plant
            As described in the Phase II proposal, a pilot plant will be built, commissioned, and operated.

13. Operate and Evaluate Pilot Plant
            The team will operate the pilot plant and test data, and results will be delivered periodically. Occasional demonstrations and plant and farm tours will be given to visitors and dignitaries as designated by the PM Indian Railways.

Deliverables:
            Monthly progress reports via the Internet and oral presentations will be delivered at the end of each month during the project. These reports will describe the status and progress of the various tasks in the project.

Risks and Assumptions:
            Although the human waste disposal problem itself is a very sensitive one, the solution approach suggested requires a high degree of pragmatism and sophistication.  There is always a risk of over estimation of the acceptance of the technology at the local levels. While the Team will be very sensitive to these issues, it may take more time than expected for the technology to mature and the people’s acceptance to be realized.

Team Composition:
            For the proposed project to succeed, the team will be formed from premier institutes in India, with researchers, designers, and operators drawn from the following specializations: Logistics, sanitary engineering, mechanical engineering, civil engineering, environmental engineering, chemical engineering, agricultural sciences, public relations analysis, plant operation and maintenance, and project management.

Benefits and Conclusion:
            The proposed scheme and business model have several benefits. Indian Railways will be able to contribute to the disposal of the human generated waste from its compartments in an environmentally satisfactory manner. In the process, it is likely that the Railways will save on disposal costs and contribute to the development of waste to bio-fuels technology. The Railways would also be creating a number of entrepreneurs by franchising the plant operation.
            Indian Railways should undertake this project, and contribute to its success by taking a leadership role in this sector in India and the world.

References and Bibliography:
Digesters and Conversion:
http://www.synagro.com/
http://wrightreports.ecnext.com/coms2/reportdesc_COMPANY_871562203
http://www.lagooncleanout.com/
http://www.answers.com/topic/synagro-technologies-inc?cat=biz-fin
http://www.biosolids.org/news_weekly.asp?id=1886
http://www.metrotimes.com/editorial/story.asp?id=5976
http://www.hoovers.com/american-water/--ID__10104--/free-co-factsheet.xhtml
http://www.hoovers.com/n-viro-international/--ID__16632--/free-co-factsheet.xhtml
http://www.hoovers.com/wheelabrator/--ID__15161--/free-co-factsheet.xhtml
http://www.onvia.com/industries/case_synagro.asp
http://promotions.onvia.com/documents/sales/OnviaCaseStudy_Synagro.pdf
http://www.freepatentsonline.com/6641638.html
http://www.realneo.us/blog/sudhir-raghupathy/human-and-animal-waste-to-save-the-world-the-ultimate-biorecycling-solution
http://www.eeb.cornell.edu/biogeo/epa-star/pubs/schaefer%20GWRC%20paper.doc
http://journeytoforever.org/compost_humanure.html
http://journeytoforever.org/farm_library/howardAT/ATapp3.html
http://www.howtocompost.org/
http://www.jenkinspublishing.com/humanure.html
http://www.worldwatch.org/node/1612
http://www.pubmedcentral.nih.gov/articlerender.fcgi?artid=1459950
http://www.cqs.com/esludge.htm
http://www.freepatentsonline.com/CCL-71-15-p2.html
http://www.policyalternatives.ca/index.cfm?act=news&do=Article&call=986&pA=AE5DAA5F&type=3
Waste Transportation:
http://www.synagro.com/services/rail.html
http://sec.edgar-online.com/2005/04/27/0001047469-05-011593/Section18.asp
http://www.greenenergylive.com/waste_handling.html
Environmental impact of bio-solids:
http://www.perc.ca/PEN/2001-02/s-mills2.html
http://www.casella.com/neo/v2/story.asp?ID=41
http://findarticles.com/p/articles/mi_m1571/is_11_18/ai_84184981/pg_2
http://www.houstonpress.com/2005-03-31/news/wretched-excess/
http://www.mindfully.org/Farm/Sewage-Sludge-Health-Fears.htm
http://www.nctimes.com/articles/2006/01/04/news/californian/20_51_051_3_06.txt
http://www.edf.org/documents/2543_FactSheet_MuniWaste.pdf
http://www.answers.com/topic/waste-management
http://www.wwdmag.com/N-Y-Human-Waste-Raises-Stink-in-Alabama-newsPiece14567
http://www.cbc.ca/news/story/2000/06/02/000602human.html
http://www.faran-co.com/wastewatertreatment.htm
http://courses.arch.hku.hk/IntgBuildTech/envctrl/KPC_pub/sewtreat1.html
http://www.marinet.org.uk/ukbw/sewage.html
http://realtytimes.com/rtcpages/20000727_recycle.htm
http://www.greensmiths.com/
http://www.freepatentsonline.com/5192428.html
http://www.arctech.com/pdf_files/humasorb_brochure.pdf
http://books.google.com/books?id=dPLzt5uyNAcC&pg=PA320&lpg=PA320&dq=human+waste+conversion+fertilizer&source=web&ots=SL71MIe6HA&sig=aDM6WEZlCI3HtXrWBhJ_WRdBehQ#PPP1,M1
Composting Toilets:
http://en.wikipedia.org/wiki/Composting_toilet
http://www.worldchanging.com/archives/006233.html
http://www.lboro.ac.uk/well/resources/technical-briefs/63-using-human-waste.pdf
http://www.clivusmultrum.com/about_system_process.shtml
http://www.cityfarmer.org/comptoilet64.html#toilet
http://www.weblife.org/humanure/
http://web.axilar.net/LarenCorie/composters1.htm
Bio-manure Application to crops:
http://www.bountifulgardens.org/
http://www.rural-development.de/fileadmin/rural-development/volltexte/2007/01/ELR_dt_24-26.pdf
http://allafrica.com/stories/200710161288.html
http://www.adb.org/Documents/Events/2005/Sanitation-Wastewater-Management/paper-jha.pdf
http://www.ias.unu.edu/proceedings/icibs/ecosan/jha-d1.doc
http://www.ecosanres.org/pdf_files/Taking_Care_of_Our_Ecosan.pdf
http://www.sulabhenvis.nic.in/About%20Sulabh.htm
http://www.sulabhinternational.org/pg01.htm
http://www.worldtoilet.org/articles/wts2001/Our%20Toilets%20-%20Indian%20Experience.pdf
http://www.teriin.org/dsds/2004/papers/abstract2.pdf
http://www.pr9.net/science/agriculture/6156august.html
http://www.prlog.org/10027752-biofuels-ethanol-to-get-help-from-manure.html
http://www.nrcs.usda.gov/TECHNICAL/ECS/nutrient/manureutil.doc
http://www.timesonline.co.uk/tol/life_and_style/commercial/article631462.ece
http://www.sustainabletable.org/issues/waste/
http://www.cbc.ca/health/story/2000/06/19/sewage000619.html
http://www.powells.com/cgi-bin/biblio?inkey=73-9780964425835-0
http://krrc.in/downloads/Newsletter26.pdf
http://gce-lter.marsci.uga.edu/lter/files/pubs/SSchaefer_GWRC_Paper_2005.pdf
http://www.futurecity.org/alumni_profiles_rhiannon.htm
http://www.factoryfarm.org/docs/a_blessing_of_the_past_century_22100.doc
http://www.marylandrecyclers.org/
http://www.swana.org/www/default.aspx
Bio-fuel technology and generating plants:
http://biotech.about.com/b/a/000021.htm
http://www.biofuelstp.eu/
http://www.ecotraffic.se/synbios/konferans/presentationer/19_maj/automotive/synbios_linnaila_raimo.pdf
http://wistechnology.com/article.php?id=2426
http://www.sfgate.com/cgi-bin/article.cgi?f=/c/a/2007/03/11/BAGDBOJ7U81.DTL
http://www.scotland.gov.uk/News/Releases/2006/06/22095539
http://www.oregon.gov/ENERGY/RENEW/Biomass/biofuels.shtml
http://www.coloradoan.com/apps/pbcs.dll/article?AID=2007709160341
http://www.biofueltechnology.dk/
http://www.themanufacturer.com/us/content/5771/UOP_gets_DARPA_dollars_to_develop_biofuel_technology_for_military_jets
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http://http-server.carleton.ca/~bgordon/Rice/papers/PENG-00.htm
http://www.guevent.com/recycle/biotech1.html
http://home.klis.com/~chebogue/p.com.Waste.html
http://journeytoforever.org/biofuel_library/MENintvus/singhintvu.html
http://bcn.boulder.co.us/basin/data/BACT/info/NO3+NO2.html
http://www.biosolids.org/news_weekly.asp?id=1931
http://www.biosolids.org/news_weekly.asp?id=1936
http://www.epa.gov/jtr/jtrnet/convsion.htm
http://mark.asci.ncsu.edu/NCPorkConf/2002/koger.htm
http://www.ciwmb.ca.gov/organics/Conversion/Events/CTWorkshop/DraftReport.pdf
http://www.autobloggreen.com/2007/08/17/sweden-using-seized-alcohol-animal-remains-and-human-waste-for/
http://www.sciencedaily.com/releases/2006/07/060729133523.htm
http://www.mbrservices.com/cooppartners/viewArticle.cfm?ID=1674
http://www.unu.edu/unupress/unupbooks/80434e/80434E0l.htm
http://en.wikipedia.org/wiki/Thermal_depolymerization



[1]  Draft prepared for review and use by institutions in India.
[2]  Som Karamchetty, Potomac, MD, USA, somkdsr@verizon.net
[3] Source: http://www.indianrailways.gov.in/status-paper.pdf (current numbers will be greater than these 2000-2001 data.)
[4]  Based on private discussions with RDSO, Lucknow, and IIT, Kanpur researchers working on some Indian Railways projects

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